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NUS researchers turn plastic waste into material with fire service applications

Plastic bottles are commonly made from polyethylene terephthalate (PET), which is the most recycled plastic in the world. The PET aerogels developed by the NUS-led research team using plastic bottle waste are soft, flexible, durable, extremely light and easy to handle.

They also demonstrate superior thermal insulation and strong absorption capacity. These properties make them viable for a wide range of applications, such as for heat and sound insulation in buildings, oil spill cleaning, and also as a lightweight lining for firefighter coats and carbon dioxide absorption masks that could be used during fire rescue operations and fire escape.

The work was achieved by a research team led by associate professor Hai Minh Duong and professor Nhan Phan-Thien from the Department of Mechanical Engineering at NUS Faculty of Engineering. The technology to produce PET aerogels was developed in collaboration with Dr. Xiwen Zhang from the Singapore Institute of Manufacturing Technology (SIMTech) under the Agency for Science, Technology and Research.

Firefighter coats

One of the applications is to harness the heat insulation property of the PET aerogels for fire safety applications.

Existing firefighter coats can be bulky and they are often used with other breathing and safety equipment. This could take a toll on firefighters, especially during extended operations.

When coated with fire retardant chemicals, the novel lightweight PET aerogel demonstrates superior thermal resistance and stability. It can withstand temperatures of up to 620 C but weighs only about 10 per cent of the weight of conventional thermal lining.

The soft and flexible nature of the PET aerogel also provides comfort.

“By adopting PET aerogels that are coated with fire retardants as a lining material, firefighter coats can be made much lighter, safer and cheaper. It is also possible to produce low-cost heat-resistant jackets for personal use,” Nhan explained,

2-in-1 carbon dioxide and dust particle absorbing mask

When coated with an amine group, the PET aerogel can absorb carbon dioxide from the environment. Its absorption capacity is comparable to materials used in gas masks, which are costly and bulky. To illustrate this application, the team embedded a thin layer of PET aerogel into a commercial fine particle mask to create a prototype mask that can absorb both dust particles and carbon dioxide effectively.

“In highly urbanised countries like Singapore, the carbon dioxide absorption masks and heat-resistant jackets made using PET aerogels can be placed alongside fire extinguishers in high-rise buildings to provide added protection to civilians when they escape from a fire,” Nhan said.

Recycling plastic bottle waste

Plastic waste is toxic and non-biodegradable. Such waste often ends up in oceans and landfills, affecting marine life and causing problems such as groundwater contamination and land scarcity. Globally, the annual consumption of plastic bottles has been rising steadily, and it is expected to exceed half a trillion tons per year by 2021.

“Plastic bottle waste is one of the most common type of plastic waste and has detrimental effects on the environment. Our team has developed a simple, cost-effective and green method to convert plastic bottle waste into PET aerogels for many exciting uses. One plastic bottle can be recycled to produce an A4-sized PET aerogel sheet. The fabrication technology is also easily scalable for mass production. In this way, we can help cut down the harmful environmental damage caused by plastic waste,” said Duong.

Versatile PET aerogels

The research team took two years to develop the technology to fabricate PET aerogels.

“Our PET aerogels are very versatile. We can give them different surface treatments to customise them for different applications. For instance, when incorporated with various methyl groups, the PET aerogels can absorb large amounts of oil very quickly. Based on our experiments, they perform up to seven times better than existing commercial sorbents, and are highly suitable for oil spill cleaning,” said Nhan.

The research team has filed a patent for its novel PET aerogel technology, and will continue to enhance the performance of the PET aerogels and explore new applications. The NUS researchers are also keen to work with companies to bring the technology to market.